Decompose LED display warranty eight major technologies and daily maintenance methods

In terms of display technology, the LCD display is a display composed of liquid crystals, and the LED display is a display composed of light-emitting diodes. Each pixel unit in the LED digital display is a light-emitting diode. If it is a single color, it is usually a red light-emitting diode. Let's take a look at the eight technologies and daily maintenance methods of LED warranty.

LED quality assurance eight major technologies

To produce a good quality LED display, technical control is required in the following aspects:

1. Anti-static LED display electronic display assembly factory should have good anti-static measures. Special anti-static grounding, anti-static floor, anti-static soldering iron, anti-static mat, anti-static ring, anti-static clothing, humidity control, equipment grounding (especially cutting machine) are basic requirements, and should be regularly tested by static electricity meter. .

2. Drive circuit design The layout of the driver circuit board driver IC on the LED display module will also affect the brightness of the LED. Since the driving IC output current is too far away on the PCB, the voltage drop of the transmission path is too large, which affects the normal operating voltage of the LED and causes its brightness to decrease. We often find that the brightness of the LEDs around the LED display module is lower than the middle, which is why. Therefore, to ensure the consistency of the display brightness, it is necessary to design the drive circuit distribution map.

3, design current value LED nominal current is 20mA, it is generally recommended that its maximum operating current is not more than 80% of the nominal value, especially for display screens with small dot spacing, due to poor heat dissipation conditions, should also reduce the current value . According to experience, due to the inconsistency of the red, green and blue LED attenuation speeds, the current values ​​of the blue and green LEDs are specifically reduced to maintain the consistency of the white balance after the display is used for a long time.

4. The LEDs of the same color and different brightness files need to be mixed with the lights, or the light patterns according to the discrete rule design are inserted to ensure the consistency of the brightness of each color of the whole screen. If there is a problem in this process, the local brightness of the display will be inconsistent, which will directly affect the display effect of the LED display.

5, control the verticality of the lamp For the in-line LED, there must be enough process technology to ensure that the LED is perpendicular to the PCB. Any deviation will affect the brightness consistency of the already set LEDs, and the color blocks with inconsistent brightness will appear.

6. The temperature and time of wave soldering must be strictly controlled. The recommended temperature is 100 °C ± 5 °C, the maximum temperature is not more than 120 °C, and the preheating temperature rises smoothly. The soldering temperature is required. For 245 °C ± 5 °C, the welding time is recommended not to exceed 3 seconds. After the furnace is over, avoid vibrating or impacting the LED until it returns to normal temperature. The temperature parameters of the wave soldering machine should be regularly checked. This is determined by the characteristics of the LED. Overheating or fluctuating temperature will directly damage the LED or cause LED quality hazard, especially for small and oval LEDs with small dimensions such as 3mm.

7. The virtual welding control LED display often has more than 50% probability of various types of virtual welding when the LED is not bright, such as LED pin soldering, IC pin soldering, Pin Header soldering Wait. Improvements in these problems require rigorous improvements in the process and enhanced quality inspections. The vibration test before leaving the factory is also a good test method.

8. Heat dissipation design LED will generate heat when working. If the temperature is too high, it will affect the attenuation speed and stability of the LED. Therefore, the heat dissipation design of the PCB board and the ventilation and heat dissipation design of the cabinet will affect the performance of the LED.

Coaxial Power D-Sub Solder Cup Contacts with Mixed or Full Layout
Transmit Radio Frequency Signals

The Coaxial D-Sub have like the Power D-Subr replaced the two rows in a Standard Density connector with a coaxial contact that take up about the same size as the two rows of signal contacts. The Coaxial D-Sub is exactly the same size as the Standard Density connector but instead of example 9 positions of signal pins it has 2 power contacts , or instead of 37 positions of signals it has 8 coaxial contacts.

The Impedance for the coaxial contacts are 50Ω or 75Ω

All Signals, but different Signals
The Coaxial D-Sub with Mixed Layout mixes both coaxial contacts and signal contacts in the same connector. For example the same size as a 15 position Standard Density D-Sub you can have what we call a 7W2, which means there is 7 contacts where 2 of them are coaxial contacts, which means there are 5 signal contacts, so 5 signals and 2 coaxial. See the Layout in the Tech Specs on the bottom, there are a lot of combinations of the Mixed Layout alternative.

Antenk's Coaxial D-Sub connectors are available in 5 standard shell sizes with 23 multiple contact arrangements. These reliable, robust Combination D-SUB Connectors allow a combination of signal and coaxial contacts in cable mount, vertical board mount & right angle board mount termination type variations.

Coaxial  D-SUB Mixed Contact Solder Cup
Coaxial d-sub for a variety of applications in cable mount.
Signal contacts come pre-loaded. Coaxial contacts supplied - Not Pre-Loaded.

Available in 5 standard shell sizes with 23 multiple contact arrangements: 1W1/ 2V2 /2W2 /3V3/ 3W3/ 5W1/ 5W5

/ 7W2/ 8W8/ 9W4/ 11W1/ 13W3/ 13W6 /17W2/ 17W5 /21W1/ 21W4/ 24W7/ 25W3 /27W2/ 36W4/ 43W2/ 47W1

Allows combination of signal and coaxial d-sub contacts.

Shell: Steel, nickel plated
Insulator: PBT + 30% fiber-glass - Black, U.L. rated 94V-O
Contacts: Brass - Gold flash over nickel

Panel Cut-Outs
5W1 = Standard 9 pin Shell
3W3 / 3W3K / 7W2 / 11W1 = Standard 15 pin Shell
5W5 / 9W4 / 13W3 / 17W2 / 21W1= Standard 25 pin Shell
8W8 / 21WA4 = Standard 37 pin Shell
Other Contact Arrangements Available Upon Request.

Coaxial Power D-Sub Solder Cup

Coaxial D-Sub Connector, Coaxial D-Sub with Mixed Layout, Coaxial D-Sub with Mixed with Full Layout,Coaxial D-Sub Male, Coaxial D-Sub Female

ShenZhen Antenk Electronics Co,Ltd ,

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